Lean Processing & Value Stream Mapping

Eliminate waste and optimize efficiency across your entire organization

Beyond Manufacturing Floor Lean

Lean manufacturing has long been the buzz word throughout the manufacturing and automotive industry, normally associated with the reduction of waste from the manufacturing of a product.

At TEK Optima we can enhance your manufacturing processes; we can also look to identify other areas of waste elimination potential. Indirect areas such as logistics, back office, accounts, supply chain and quality control can often be a source of wasted resources and costs.

At TEK Optima we specialise in reducing waste through lean manufacturing techniques.

Lean Techniques We Implement

Value Stream Mapping

A process of mapping to identify the value added operations. Visualize your entire process flow.

JIT (Just in Time)

Reduce inventory and improve flow by producing only what's needed, when it's needed.

SMED

Single Minute Exchange of Die - Dramatically reduce setup and changeover times.

Kaizen Techniques

Continuous improvement through employee engagement and incremental changes.

5S

Workplace organisation and control. Sort, Set in Order, Shine, Standardize, Sustain.

Work Flow Optimisation

Streamline processes and eliminate bottlenecks for smooth, efficient operations.

The 7 Wastes

Our waste reduction approach targets all seven traditional lean wastes:

Overproduction
Waiting
Transportation
Over-processing
Inventory
Motion
Defects

Applications Beyond Manufacturing

Indirect Areas We Transform

  • Logistics: Streamline material handling and distribution
  • Back Office: Eliminate administrative waste and paperwork
  • Accounts: Optimize financial processes and reporting
  • Supply Chain: Improve supplier coordination and delivery
  • Quality Control: Reduce inspection time and non-conformances

Expected Outcomes

Our expertise could improve your efficiency and reduce your costs considerably, improving profitability and potentially customer satisfaction.